1990 Yamaha Vk540 Snowmobile Repair Manual
This is the Highly Detailed factory service repair manual for the1990 YAMAHA VIKING VK 540 SERIES SNOWMOBILE, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. They are specifically written for the do-it-yourself-er as well as the experienced mechanic.1990 YAMAHA VIKING VK 540 SERIES SNOWMOBILE Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable.
Using this repair manual is an inexpensive way to keep your vehicle working properly. Service Repair Manual Covers: General Information Periodic Inspection and Adjustments Engine Overhaul Carburetion Power Train Chassis Electrical Appendices File Format: PDF Compatible: All Versions of Windows & Mac Language: English Requirements: Adobe PDF Reader NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have1990 YAMAHA VIKING VK 540 SERIES SNOWMOBILE Service Repair Workshop Manual. Looking for some other Service Repair Manual,please check: Thanks for visiting! 1990 Yamaha Viking VK 540 Series Snowmobile Service Repair Manual. 1. ' Q) IISP ln.l @ @ IENG I.II-cooy-.-X-.I CID CID (j) ® ICHASIJ IIELECIiiil @ @ @ ®0 @ mJ @ a @1 @1 @1 Dl -m G ® ® @ - ILLUSTRATED SYMBOLS (Refer to the illustration) Illustrated symbols Q) to ® are designed as 'thumb tabs to indicate the chapter's number and content.
Q)General information ®Periodic inspection and adjustment @Engine @Cooling system CIDCarburetion CIDPower train (j)Chassis ®Electrical ®Appendices Illustrated symbols QW to @ are used to iden- tify the specifications appearing. QWFilling fluid @Lubricant @Tightening @Wear limit, clearance @ Engine speed @n,V,A Illustrated symbols @ to @ in the exploded diagram indicate grade of lubricant and location of lubrication point. @Apply locking agent (LOCTITE@) @Apply engine oil @ Apply gear oil @Apply molybdenum disulfide oil ®Apply wheel bearing grease ®Apply low-temperature lithium-soap base grease @Apply molybdenum disulfide grease.
INDEX GENERAL INFORMATION PERIODIC INSPECTIONS AND ADJUSTMENTS ENGINE OVERHAUL CARBURETION POWER TRAIN CHASSIS ELECTRICAL APPENDICES.rtIIIJ.!IS iiii ELEC ,. CHAPTER 1. GENERAL INFORMATION MACHINE IDENTifiCATION. 1-' FRAME SERIAL NUMBER. '-1 ENGINE SERIAL NUMBER. 1-1 DSTORAGE.
Yamaha Vk540 Snowmobile For Sale
1-2 PRE-SEASON PREPARATION. '-2 IMPORTANT INfORMATION.
Yamaha Vk540 Snowmobile
1-3 NO FLAME SOURCES. 1-3 WASHING AND CLEANING. 1-3 RIGHT TOOLS. '-3 MAKING IT NEAT.
1-3 TIGHTENING TORQUE. 1-3 ALL REPLACEMENT PARTS. 1-4 GASKETS, Of L SEALS, AND O-RINGS. 1-4 LOCK WASHERS/PLATES AND COTTER PINS. 1-4 BEARINGS AND OIL SEALS.
1-4 Cl RCLIPS. 1-5 SPECIAL TOOLS. 1-5 FOR TUNE UP. 1-5 FOR ENGINE SERVICE.
1-6 FOR POWE R TRAI N SERVICE. 1-6 FOR ELECTRICAL SERVICE. 1-7 SPECIAL TOOLS CROSS REFERENCE LIST.
1-9. 2016 fxst softail manual. IM'j:IIMACHINE IDENTIFICATION 1-1 GENERAL INFORMATION MACHINE IDENTI FICATION FRAME SERIAL NUMBER The frame serial number ill is located on the right-hand side of the frame (just below the front of the seat). ENGINE SERIAL NUMBER The engine serial number ill, is located on thp right-hand side of the crankcase.
NOTE: The first three digits of these numbers are for model identifications; the remaining digits are the unit production number. Starting Serial Number: For (OK, N, NL, S, SF): 83R-000101 For (CON): 84R-000101 NOTE: Designs and specifications are subject to change without notice. STORAGE/PRE-SEASON PREPARATION Il:I STORAGE If a snowmobile will not be used for several months, it should be stored in a proper place so that both the engine and the track are not damaged. Completely drain the fuel tank, and disconnect the fuel line from the carburetor. With the engine running at idle, squirt oil into the carburetor until the engine dies. This will distribute oil evenly throughout the engine, and protect it against rust.
Disassemble the suspension, clean and grease all parts, and reassemble the suspension. Lightly coat all shafts and axles with grease.
Oil all fittings and cable controls with a lightly oiled cloth. Loosen the track. Block the chassis so that the track is off the floor.
Protect the snowmobile with a covering. PRE-SEASON PREPARATION Perform the predelivery service as described in the predelivery check list before operating any snowmobile that has been stored for several months. (Refer to CHAPTER 2. 'PERIODIC MAINTENANCE TABLE', page 2-1.) 1-2. '-3 IMPORTANT INFORMATION IMPORTANT INFORMATION PREPARATION FOR REMOVAL AND DIS- ASSEMBLY 1. Remove all dirt, mud, dust, and foreign material before removal and disassembly. While cleaning, take care to protect the electrical parts, such as relays, switches, motor, resistors, controllers, etc., from high pressure water splashes.
Use proper tools and cleaning equipment. Refer to 'SPECIAL TOOLS'. When disassembling the machine, keep mated parts together. This includes gears, cylinders, pistons, and other mated parts that have been 'mated' through normal wear.
Mated parts must be reused as an assembly or replaced. During the machines disassembly, clean all parts and place them in trays in the order of disassembly.
This will speed up assembly time and help assure that all parts are correctly reinstalled. Keep away from fire. Be sure to keep to tightening torque specifi- cations. When tightening bolts, nuts, and screws, start with a larger-diameter one and from an inner-positioned one to an outer- positioned one in a criss-cross pattern. IMPORTANT INFORMATION I1f=1- ALL REPLACEMENT PARTS 300-000 300-002 300-003 1. We recommend to use Yamaha genuine parts for all replacements.
Use oil and/or grease recommended by Yamaha for assembly and adjustment. GASKETS, OIL SEALS, AND O-RINGS 1. All gaskets, seals, and O-rings should be re- placed when an engine is overhauled. All gasket surfaces, oil seal lips, and O-rings must be cleaned. Properly oil all mating parts and bearings during reassembly. Apply grease to the oil seal lips. LOCK WASHERS/PLATES AND COTTER PINS 1.
All lock washers/plates CD and cotter pins must be replaced when they are removed. Lock tab(s) should be bent along the bolt or nut flat(s) after the bolt or nut has been pro- perly tightened.
BEARINGS AND OIL SEALS 1. Install the bearing(s) CD and oil seal(s) CV with their manufacturer's marks or numbers facing outward.
(In other words, the stamped letters must be on the side exposed to view.) When installing oil seal(s), apply a light coating of light-weight lithium base grease to the seallip(s). Oil the bearings libe- rally when installing. Do not use compressed air to spin the bearings dry. This causes damage to the bearing surfaces. 1-'. II.I si SPECIAL TOOLS 300-001 1-5 ClRCLIPS 1. All circlips should be inspected carefully be- fore reassembly.
Always replace piston pin clips after one -use. R.eplace distorted cir- clips. When installing a circlip.
Yamaha Snowmobile Manuals This is the BEST, most complete workshop repair and maintenance manual available anywhere on the internet! All of the manual listed below are full factory service manuals with hundreds of pages containing step by step instructions, full wiring diagrams and detailed illustrations on how to repair, rebuild or maintain virtually anything to your sled. It also includes: General Information Engine Engine Related Items Fuel Systems (EFI or Carbureted) Engine Electrical Systems Chassis Electrical Systems Steering and Body Drive Train and Brake Systems Track/Rear Suspension Almost everything you would ever want or need to know about your Yamaha snowmobile. It is fully printable, print 1 page, 1 chapter or print the entire manual and put it in a 3-ring binder. Once you download your manual it is yours forever.
Unlike other manuals on the internet my manuals don't need a password to view or print and you can back them up any way you see fit to make sure it's aways there when you need it.Tip, use the links below to avoid scanning through all the manuals. Click on the engine size below for your Snowmobile.
Yamaha Snowmobile Snowmobile Manuals 1982-2009 Yamaha Bravo 250 Series Repair and Maintenance Manual Only $8.50 Professional Keyword Searchable Factory OEM Manual - 182 Pages Covers the standard and Long Track (LT) 1982-2009 BR250 Bravo 250 snowmobile model series.